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The difference between hot-rolled aluminum sheet and cast-rolled aluminum sheet |
Posted by: toyota1515 - 02-27-2023, 07:36 AM - Forum: Knowledge & Technique
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The difference between hot-rolled aluminum sheet and cast-rolled aluminum sheet
1. Different production processes: Casting and rolling is processed by a casting machine into a cast-rolled coil (8mm thickness) and processed by a cold rolling machine, while hot rolling is heated by an aluminum ingot (400-500mm thickness), which is heated by a high temperature. Rolled by hot rolling mill;
2. The supply of raw materials is different: the difference between the two is the supply of billets. The hot-rolled billet is cast aluminum ingot—heated—rolled into a coil for cold rolling, while the cast-rolled billet is cast-rolled coil—cast-rolled and rolled;
3. Different performance: hot-rolled aluminum plate has good surface quality, strong mechanical properties and ductility, and good oxidation effect. At the same time, the processed aluminum disc is generally processed from aluminum plate, which is naturally also affected by the performance of aluminum plate;
4. Different uses: cast-rolled aluminum sheets are mostly used in molds, and hot-rolled aluminum sheets are suitable for stamping and stretching.
5. Different prices: The process of cast-rolled aluminum sheet is simple, and the price is cheaper than that of hot-rolled aluminum sheet.
6. Different finished products: Generally, the elongation of cast-rolled products is lower than that of hot-rolled products.
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What is CTP plate |
Posted by: toyota1515 - 02-27-2023, 06:43 AM - Forum: aluminium faq
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Computer-to-plate (CTP) is a newer technology which replaced computer-to-film (CTF) technology, and that allows the imaging of metal or polyester plates without the use of film. By eliminating the stripping, compositing, and traditional plate making processes, CTP altered the printing industry, which led to reduced pre-press times, lower costs of labor, and improved print quality.
Most CTP systems use thermal CTP or violet technologies. Both technologies have the same characteristics in terms of quality and plate durability (for longer runs). However, the violet CTP systems are often cheaper than thermal ones, and thermal CTP systems do not need to be operated under yellow light.
Thermal CTP involves the use of thermal lasers to expose or remove areas of coating while the plate is being imaged. This depends on whether the plate is negative, or positive working. These lasers are generally at a wavelength of 830 nm, but vary in their energy usage depending on whether they are used to expose or ablate material. Violet CTP lasers have a much shorter wavelength, 405 nm–410 nm. Violet CTP is "based on emulsion tuned to visible light exposure".
Another process is the computer-to-conventional plate (CTCP) system in which conventional offset plates can be exposed, making it an economical option
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When was diamond plate invented? |
Posted by: toyota1515 - 02-24-2023, 08:39 AM - Forum: aluminium faq
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It is unknown exactly when diamond plate was invented or who invented it. Diamond plate was likely invented by the steelmaking industry in the early-to-mid 20th century as a hot-rolled plate product to be used as a non-slip floor surface in industry.
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What material is diamond plate? |
Posted by: SpbPTSml - 02-24-2023, 08:38 AM - Forum: aluminium faq
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Diamond plate, also referred to as deck plate or floor plate, is a product used for floor surfaces that has a raised pattern or texture on one side. The raised bumps create friction to reduce the chance of slipping. It can be made from a variety of metals or plastic.
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Is diamond plate strong? |
Posted by: toyota1515 - 02-24-2023, 08:38 AM - Forum: aluminium faq
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Diamond plate made of steel or aluminum is strong enough for floor surfaces in most applications. The strength of diamond plate depends on the gauge of the plate. Diamond plate used for catwalks or stairs usually has a thickness between 11 gauge (.1196 inches) and 3/8 (.375) inches
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What is the difference between diamond plate, checker plate & tread plate? |
Posted by: SpbPTSml - 02-24-2023, 08:36 AM - Forum: aluminium faq
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Diamond plate, checker plate and tread plate are all different names used for the same material featuring a raised surface on one side. The terms are frequently used interchangeably and often include the type of material used. Examples include phrases such as diamond pattern metal, checker plate steel, aluminum checker plate and diamond tread aluminum.
Key takeaways on diamond plating
Diamond plating is a common way to add traction and slip-protection to walking surfaces. Diamond plate can be made of aluminum, steel or plastic. It comes in a variety of patterns and finishes and has a wide range of applications. Now, the next time you see a surface with raised diamond or other patterns, you will know exactly what it is and that it is meant to help you get to your destination safely.
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What is the point of diamond plate? |
Posted by: toyota1515 - 02-24-2023, 08:35 AM - Forum: aluminium faq
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The point of diamond plate is to provide traction to reduce the risk of slipping. In industrial environments, non-skid diamond plate is used for stairs, catwalks, work platforms, walkways and ramps to improve safety. Aluminum treads are popular in outdoor environments. Diamond plate is often used on the interior of ambulances and on the footplates of firetrucks to make them slip resistant.
Diamond plate can also be used to prevent damage to surfaces from heavy traffic or abrasive chemicals. For examples, shipping docks often have durable diamond plate floors which can stand up to the heavy weight of forklifts transporting materials, but also offer increased traction to warehouse workers.
Finally, both metal and plastic diamond plate can be used for its aesthetic purposes. A variety of patterns, finishes and materials give diamond plate a wide variety of looks for any environment.
Diamond tread plate for stairs
diamond plate stair treadsDiamond tread plates are often used for stairs in industrial areas. Both aluminum tread plate and diamond steel plate can be used to increase traction on stair treads, making the staircase safer to climb. Diamond plate is also often used for outdoor metal stairs in commercial buildings with high traffic.
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How is metal diamond plate made? |
Posted by: SpbPTSml - 02-24-2023, 08:33 AM - Forum: aluminium faq
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Diamond metal plate can be made in one of two ways – by stamping or by being hot rolled. Both methods use a combination of heat and pressure.
With stamping, room temperature metal is passed between a series of large rollers. One roller is smooth and the other roller features the diamond pattern. The pressure of the metal passing between the rollers allows the diamond pattern to be transferred to one side of the metal. Stamping is commonly used to make aluminum diamond plates.
With hot rolling, the metal is flash heated above its recrystallization temperature using an electronic thermal machine before being passed through the rollers. The molten metal than cools into the diamond plate shape. Heating the metal helps prevent flaws from occurring and is often used to make steel diamond plates.
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What is diamond plate made of? |
Posted by: SpbPTSml - 02-24-2023, 08:32 AM - Forum: aluminium faq
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Diamond plate is typically made of metal. The most popular types of metal used for diamond plate are aluminum, steel and stainless steel. In addition to diamond plated metal, plastic can also be used to create interlocking diamond plate sheets.
Diamond plate patterns are also used on rubber floor mats to help improve comfort and reduce fatigue in workspaces that require extended periods of standing.
![[Image: galvanized-diamond-plate.jpg?width=466&n...-plate.jpg]](https://blog.lapeyrestair.com/hs-fs/hubfs/galvanized-diamond-plate.jpg?width=466&name=galvanized-diamond-plate.jpg)
Aluminum diamond plate
![[Image: aluminum%20diamond%20plate%20resized.jpg...esized.jpg]](https://blog.lapeyrestair.com/hs-fs/hubfs/Imported%20images/aluminum%20diamond%20plate%20resized.jpg?width=293&name=aluminum%20diamond%20plate%20resized.jpg)
Aluminum diamond plate is corrosion resistant. Because of its ability to withstand the elements, aluminum deck plate is often found in outdoor settings such parking lots, loading docks and stairs. It is also used on boats, docks or other marine applications. Because diamond aluminum plate is easy to wash and keep clean, it can be found in kitchens, restrooms and walk-in refrigerators or freezers. Aluminum floor plate can also be used for a decorative purpose and is available in a variety of patterns and finishes.
Steel diamond plate
Carbon steel is used make diamond plate for several of reasons. Its strength makes it good for use in structural applications. Diamond plated steel is often less expensive than other materials such as aluminum and stainless steel. Diamond pattern steel, which is durable and easy to clean, can be found in many commercial and industrial applications including stairs, ramps, trailer floors, vehicle running boards and truck beds.
Stainless steel diamond plate
Stainless steel is one of the more expensive materials to use for diamond plate. However, because it resistant to corrosion, it may be the best choice for environment that need to be sanitary or where harsh chemicals are used, such as in industrial settings. Like aluminum diamond plate, stainless steel diamond plate is also visually attractive due to its bright finish.
Plastic diamond plate
Diamond plate can also be made from plastic materials. Typically made in interlocking sheets which can be custom cut, plastic diamond plate is usually found in garages, offices, utility rooms and gyms. The sheets are available in different sizes, styles and finishes. Plastic diamond plate is waterproof and stain resistant. Plus, it can be painted to match the color of the environment and can also be used for wall panels.
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