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| what is aluminium extrusion funnel?causes and corrective actions |
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Posted by: ZellaHyday - 07-24-2018, 07:34 AM - Forum: aluminium faq
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[color=rgba(0, 0, 0, 0.75)]New topic about Aluminium extrusion die ,what is aluminium extrusion funnel?causes and corrective actions[/color]
[color=rgba(0, 0, 0, 0.9)]1.What is aluminium extrusion funnel[/color]
[color=rgba(0, 0, 0, 0.75)][img=720x0]https://media.licdn.com/dms/image/C5112AQGW6FrvSG-UOw/article-inline_image-shrink_400_744/0?e=2131920000&v=beta&t=BJeQfuyX2BsoQoxIQtp1lr7RrO87qMRpdzOy2F11AfQ[/img][/color]
[color=rgba(0, 0, 0, 0.75)]Aluminium etrusion funnel is one special kind of defects.In the extrusion funnel it contains oxide,greasy dirt,and other defects from the billet surfaces.In the extrusion funnel part,there are cracks in the section,its mechanical property will not reach the starndards. We can check it by "Alkali Corrosion Inspection",also we can find it by different colours on section through "Caustic Alkali Soaking".[/color]
[color=rgba(0, 0, 0, 0.9)]2.Three kinds of aluminium extrusion funnel[/color]
[color=rgba(0, 0, 0, 0.75)] [/color]
[color=rgba(0, 0, 0, 0.75)](1)Central funnel At the end of billet extruding,the rest of billet length is very short,the metal flow speed will increae at the centre of billet,faster than out layer,as a result hollow parts will happen in the centre. Oxide,lubricant and other dirts will fill in the hollow part,we call this centre funnel.[/color]
[color=rgba(0, 0, 0, 0.75)](2)Subcutaneous funnel At the end of billet extruding,the dead zone and palstic zone will move tempestuously.Maybe shearing deformation will happen and crack,Oxide,lubricant and other dirts will come out,also metal in dead zone will come out from the die,and stick under the surface of profiles.[/color]
[color=rgba(0, 0, 0, 0.75)] [/color]
[color=rgba(0, 0, 0, 0.75)](3)Annular funnel During the extruding period,near the dummy block and extrusion container,oxide and luricants will flow to the centre but not reach the centre,one annular funnel will appear.For this kind profiles,we can find a whole annular ring in the section.[/color]
[color=rgba(0, 0, 0, 0.9)]3.Causes of aluminium extrusion funnel(mainly extrusion processing problem)[/color]
[color=rgba(0, 0, 0, 0.75)](1)the tailing billet length is very short;[/color]
[color=rgba(0, 0, 0, 0.75)] [/color]
[color=rgba(0, 0, 0, 0.75)](2)with oil or dirts in the dummy block;[/color]
[color=rgba(0, 0, 0, 0.75)](3)with dirty surface of aluminium billet;[/color]
[color=rgba(0, 0, 0, 0.75)](4)the end cutting length cannot meet requirements;[/color]
[color=rgba(0, 0, 0, 0.75)](5)The extrusion liner problem;[/color]
[color=rgba(0, 0, 0, 0.75)](6)suddenly speed up at the end of extruding.[/color]
[color=rgba(0, 0, 0, 0.9)]4.Corrective actions[/color]
[color=rgba(0, 0, 0, 0.75)](1)lower temp at the front of billet,use bulge shape of dummy block and reasonable length of tailing billet;[/color]
[color=rgba(0, 0, 0, 0.75)](2)clean toolings and surface of billet,or use billet peeling machine;[/color]
[color=rgba(0, 0, 0, 0.75)](3)regular inspection for extrusion container size and assembly;[/color]
[color=rgba(0, 0, 0, 0.75)](4)steady extrusion speed,lower speed at the end of extruding;[/color]
[color=rgba(0, 0, 0, 0.75)](5)According to regulations to cut two ends and butt shear,increase butt shear thickness;[/color]
[color=rgba(0, 0, 0, 0.75)](6)Change die design to improve metal flow(below 9 methods for reference)[/color]
[color=rgba(0, 0, 0, 0.75)] [/color]
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| What is the difference between galvanized board and aluminum board |
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Posted by: ZellaHyday - 07-24-2018, 07:25 AM - Forum: aluminium faq
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The difference between galvanized sheet anti-skid and aluminum anti-skid is that metal anti-skid products have been integrated into all areas of our life. Although there are many kinds of anti-skid materials, the quality of stainless steel anti-skid products with stainless steel materials is well received. Crocodile mouth checkered plate groove is fixed, basic size is almost the same, because the groove is like a crocodile mouth shape, so the name of the checkered plate called crocodile mouth checkered plate, the checkered plate groove and pitch is a fixed size, center distance is the center of a hole to another with its adjacent near the distance between the nearest a hole in the center. Center distance is a way of representing the spacing of holes, and the other is the opening rate. In fact, the essence of these two expressions is the same, so when quoting or when determining the weight of the product, just confirm one of them. The arrangement of holes determines the shape composition of the surface face of anti-skid products.
three bars aluminium tread plate
There are many kinds of galvanized board anti-skates, such as punching hole anti-skates, crocodile mouth anti-skates, round hole anti-skates, etc. There are many kinds of materials, common aluminum plate, iron plate, stainless steel plate general thickness can be processed around 1-3mm. The most commonly used ones are stainless steel anti-skid, crocodile anti-skid, round hole anti-skid and decorative anti-skid, and surface treatment is carried out to extend the service life of the product. The anti-skid degree with hole and the anti-skid degree without hole are different for different purposes. Even if the anti-skid degree with hole is different, the anti-skid degree is different with different size of hole.
The price of stainless steel antiskid is also the highest among several materials, which is its disadvantage. Advantages: stainless steel plate strength, high hardness, corrosion resistance. Therefore, in a specific environment, such as corrosion – resistant Marine skateboard, must choose stainless steel.
In terms of price, there is not much difference between aluminum plate and galvanized iron plate, but the hardness is smaller than iron plate, which is its disadvantage. The advantage is shown in: on the same price, the anti-skid surface made of aluminum plate is smooth and clean without treatment, and there is no need to worry about rain and other erosion outdoors.
Galvanized iron plate anti-skid, although not much different from aluminum plateanti-skid price, but the hardness is better than aluminum anti-skid.
So all kinds of material anti-skateboarding has its advantages and disadvantages, according to the appropriate conditions to choose your anti-skateboarding is the most important.
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| trouble getting penetration in the corner of my fillet |
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Posted by: spadekevin - 07-23-2018, 11:49 AM - Forum: Knowledge & Technique
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Hello,
I have to do a certification test on 1/4 and 3/8 aluminum. But I'm having trouble getting penetration in the corner of my fillet. I'm using a miller square wave 250 at 200amp with blueshield 2 gas. And I've going between a 3/32 and a 1/8 tungsten. I tried upping the amps ,but then I blow apart the tungsten or the cup. Top and bottom are good penetration , its the damn corner. just not enough. This the first time in years I've tried to do this and its pissing me off I can't get it.
Please help.
I didn't find the right solution from the internet.
References:
http://forum.weldingtipsandtricks.com/vi...=5&t=12485
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| are there any problems with using aluminium cookware I should know about? |
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Posted by: spadekevin - 07-23-2018, 11:45 AM - Forum: aluminium faq
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Hello,
I've been thinking about replacing some of my old, cheap pots and pans and have been checking out some old threads on the subject.
I noticed in one of the threads GwT recommended getting stuff from restaurant suppliers, so today I made the trek down and had a look.
I really liked some of the stuff there, nice solid handles, held together with bolts/rivets. The only thing is that they're aluminium, is there an advantage to using aluminium over stainless steel? The other thing I noticed was that the bases weren't as thick feeling.
Also, are there any problems with using aluminium cookware I should know about?
Please help.
I didn't find the right solution from the internet.
References:
https://arstechnica.com/civis/viewtopic....3&t=327381
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| How to "repolish" these former high-luster polished parts ??? |
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Posted by: spadekevin - 07-23-2018, 11:43 AM - Forum: Knowledge & Technique
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Hello,
Years ago, I spent many, very many hours to polish the aluminium-parts of my 1954FL, for example the complete engine case, cam cover, transmission case, transmission cover, kicker cover, etc.I did all the polishing work myself, with the help of some dentist tools, to reach even the small nooks and hard to reach areas.
The polished aluminium parts looked perfect, the engine looked like chromed, but was only polished.Then I had to store the parts in a friends garage for many years, opening the cartons was a shock to me, all the fine polished aluminium parts are "dull" today, covered with a fine white "substance"...
I know about aluminium-corrosion, but the parts look like a pure horror!
How to "repolish" these former high-luster polished parts, every advice from you is very welcome...?
Please help.
I didn't find the right solution from the internet.
References:
http://www.hydra-glide.com/phpBB3/viewtopic.php?t=1179
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Thank you.
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| What about Adidas with Cottontech? |
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Posted by: spadekevin - 07-23-2018, 11:39 AM - Forum: aluminium faq
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Hello,
All of you that use anti-perspirants know the problem with them; the aluminum combines with sweat resulting in discolored and crusty shirts. Have any of you found anything that works well and doesn't stain? I know I'll have to give up the antiperspirant to avoid this problem, but hopefully I'll be ok with a little moisture. We'll see as the summer comes on. I already trim the pit hair to a moderate length and that helps reduce moisture accumulation and makes it easier to get a decent application of deodorant on.
I tried Tom's and the new 24-hour protection works ok, but the consistency of the product bugs me. It's like warm Crisco. If you dial up too much stick you can shear off a layer without pressing hard, and it leaves you wet and sticky. I suppose I could hold my arms up and wait for it to dry, but that's 5 minutes I don't want to add to the morning routine.
Anyone try Weleda or Jason stuff? What about Adidas with Cottontech?
Please help.
I didn't find the right solution from the internet.
References:
https://arstechnica.com/civis/viewtopic.php?t=1102336
Wealth Management Solution Example
Thank you
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| What are the specifications of a diamond embossed aluminum sheet? |
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Posted by: ZellaHyday - 07-23-2018, 06:20 AM - Forum: aluminium faq
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diamond embossed aluminum sheet also known as diamond sheet aluminum ,aluminum tread plate or aluminum skid-proof plate, is a type of lightweight metal stock with a regular pattern of raised diamonds or lines on one side.
![[Image: aluminumdiamondplate.jpg]](http://www.thick-aluminum-plate.com/images/aluminumdiamondplate.jpg)
diamond aluminum sheet, have good anti-skid function, good looks, good corrosion resistance and oxidation resistance. In general, the use of the side of the mechanical properties of the plate, the mechanical performance is not high, so the quality of pattern plate mainly for flower pattern flower rate, pattern height, pattern height difference. Commonly used in the market thickness ranging from 2.0-8mm, the width of the common 1250,1500mm and more.
diamond aluminum sheet structure novel, non-slip effect. Light weight, excellent durability. The quality of about 7kg per square meter, the tensile strength of 200N per square millimeter, aluminum extension of high relative elongation higher than 10%, can withstand high bending without breaking, good tough
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| What is the quality of a 6061 aluminum sheet plate? |
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Posted by: ircasodle - 07-23-2018, 06:15 AM - Forum: aluminium faq
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The main alloy elements in the 6 series alloy are magnesium and silicon, with moderate strength, good corrosion resistance, weldability and good oxidation effect. It is widely used in all kinds of industrial structures with certain strength and high corrosion resistance. The main alloy elements of 6061 aluminum alloy are magnesium and silicon, which have medium strength, good corrosion resistance, weldability and good oxidation effect.
Whether our common seen aluminum alloy shutter door, or can, we use a lot of aluminum as raw materials. Although to average person, aluminium alloy does not have too big distinction, but if you study carefully, you can discover because of the difference of composition and making craft, aluminium alloy is very different actually.
![[Image: 5083-aluminum-plate.jpg]](http://www.aluminum-hot-rolled-plate.com/images/5083-aluminum-plate.jpg)
As a commonly used model, the 6061 aluminum plate is not only widely used in daily life, but also plays an important role in industry. The 6063 aluminum plate, similar to the 6061 aluminum plate, is very different because of the difference in aluminum content.
As a result of the 6061 aluminum plate magnesium and silicon content is higher, it has stronger comprehensive performance, corrosion resistance and weldability, so it is often used in the aerospace field. And the processing performance of 6063 aluminum plate is also good, it is more used in some building materials engineering. For a lot of people are not quite clear the characteristic of aluminium alloy, when choose and buy aluminum sheet, they are troubled by serious price difference. Hope everybody can understand the characteristic of aluminium alloy more.
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| Do you have an aluminum coil sheet for ROPP Caps for sale? How about the price? |
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Posted by: ZellaHyday - 07-23-2018, 06:01 AM - Forum: aluminium faq
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Aluminium closure sheet is used for the bottle cap market. Using a unique rolling technology, Haomei supplies aluminium sheets ideally suited to manufacture the caps for long neck wine bottles, extremely deep drawn and decorated closures, plus a range of pilfer proof caps for beverage bottles, soft drink, juice, isotonic beverage, energy beverage, and other products, such as the 30x60 mm specifications are often used in the wine and spirits segment.
![[Image: 6.jpg]](http://aluminiumclosuresheet.com/images/6.jpg)
Haomei Aluminium Closure Sheets are suitable for both transparent and non-transparent lacquering, and will not bend during curing process. For applications requiring deep drawing, such as long caps, Haomei aluminium closure sheets show very low earing, greatly reducing scrap rate for our clients.
Haomei Aluminum closure sheet is rolled to very fine tolerances to yield more closure per tonne of stock and to allow uninterrupted operation of high-speed, multiple-cavity presses. Its strength, high formability, low earring and printable surfaces make it ideal for pilfer-proof caps and vial seals.
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| Who are the leading aluminum stucco embossed sheet manufacturers? |
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Posted by: aluminiumsheet - 07-20-2018, 08:36 AM - Forum: aluminium faq
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Among leading aluminum stucco embossed sheet manufacturers in China, Haomei has advanced online continuous quenching equipment, grinding equipment and products of novel design and long service life.
To improve its productivity in response to increasing ordering amount from home and abroad, Haomei invested in and built two online continuous quenching lines successively. The lines have greatly enhanced production speed under the precondition of keeping stable properties of aluminum stucco embossed sheet. They need only eight to sixteen hours to finish quenching of the sheets, shortening production periods substantially. They can deal with aluminum stucco embossed sheets of width between 850mm and 1650mm, thickness from 1.2mm to 10mm and length ranging from 600mm to 6500mm. In addition, a set of Italian grinding machine has been introduced to guarantee careful grounding and accurate operation of rolling devices. This greatly improves surface quality of our products that are highly glossy without any visible defects.
![[Image: main-qimg-363b273abe54c98be8d1e7cc9dec4c09]](https://qph.fs.quoracdn.net/main-qimg-363b273abe54c98be8d1e7cc9dec4c09)
Benefiting from advanced equipment, Haomei quickly merged into the group of top aluminum stucco embossed sheet manufacturers in China. For years it has been offering products of novel design and long service life. Various patterns can be made, like diamond, bars, leaves, orange peals, pearls etc. The sheets show perfect anti-slip and decorative performance. They are so light that one square meter of sheet weighs only around 7 kilograms. The tensile strength reaches 200N/m2 and elongation higher than 10%. The sheet remains intact under strong warping force.
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